Photoelectrochemical properties of mesoporous NiO x deposited on technical FTO via nanopowder sintering in conventional and plasma atmospheres
© Awais et al. 2015
Received: 3 June 2015
Accepted: 21 August 2015
Published: 30 September 2015
Nanoporous nickel oxide (NiO x ) has been deposited with two different procedures of sintering (CS and RDS). Both samples display solid state oxidation at about 3.1 V vs Li+/Li. Upon sensitization of CS/RDS NiO x with erythrosine b (ERY), nickel oxide oxidation occurs at the same potential. Impedance spectroscopy revealed a higher charge transfer resistance for ERY-sensitized RDS NiO x with respect to sensitized CS NiO x . This was due to the chemisorption of a larger amount of ERY on RDS with respect to CS NiO x . Upon illumination the photoinduced charge transfer between ERY layer and NiO x could be observed only with oxidized CS. Photoelectrochemical effects of sensitized RDS NiO x were evidenced upon oxide reduction. With the addition of iodine RDS NiOx electrodes could give the reduction iodine → iodide in addition to the reduction of RDS NiO x . p-type dye sensitized solar cells were assembled with RDS NiO x photocathodes sensitized either by ERY or Fast Green. Resulting overall efficiencies ranged between 0.02 and 0.04 % upon irradiation with solar spectrum simulator (I in: 0.1 W cm−2).
Among semiconductors the class of metal oxides represents a particularly important group mainly because of the high chemical and physical stability in bulk (Ramanathan 2010) and nanocrystalline phases (Hagfeldt and Grätzel 1995). Other remarkable properties of semiconducting metal oxides are the display of mixed valence properties (cases of Nb, Ta, V, Mo, W or Ni oxides), (Cotton and Wilkinson 1988) and their electroactivity (Morrison 1980) that consists in the capability of being reversibly reduced and/or oxidized in the configuration of thin film (Yohe et al. 1968; Passerini and Scrosati 1994; Awais et al. 2013). Semiconducting oxides undergo also reversible solid state transitions of the type semiconductor-to-metal upon chemical/electrochemical doping (Dickens and Whittingham 1968; Masetti et al. 1995; Bueno et al. 2003). Such ensemble of features render metal oxides particularly interesting in those technologies (Smith and Granqvist 2010) based on the controlled modulation of the electrical, optical and dielectric properties. Within this class of functional materials a particularly important case is represented by nickel oxide the electrochemical (Awais et al. 2010, 2013; Marrani et al. 2014), electrochromic (Estrada et al. 1991; Decker et al. 1992) and photoelectrochemical (Awais et al. 2011, 2013; Sheehan et al. 2015) properties of which have been characterized and interpreted. In the most technologically relevant applications nickel oxide is in the configuration of thin film (thickness, l, 0.15 ≤ l ≤ 10 μm), and represents a defective system with non stoichiometric features (general formula: NiO x ). The stoichiometric coefficient x is comprised in the range 1 < x < 1.5 depending on the relative concentration of Ni(III) centers with respect to Ni(II) centers (Mitoff 1961). The Ni(III) sites host the electronic vacancies (holes) that represent the positive charge carrier in neutral p-type NiO x . The concentration, mobility, diffusion properties and lifetime of the holes can be opportunely altered in NiO x with the consequent modification of all electronic properties which depend on hole concentration (electrical conductivity, photoconductivity, redox properties, optical absorption, reflectance and dielectric constant) (Passerini and Scrosati 1994; Awais et al. 2010, 2011, 2013; Marrani et al. 2014; Estrada et al. 1991; Decker et al. 1992; Sheehan et al. 2015; Mitoff 1961; D’Amario et al. 2014; Boschloo and Hagfeldt 2001; He et al. 1999). One important application that utilizes NiO x as functional material is the dye-sensitized solar cell (DSC) (O’Regan and Grätzel 1991). In these solar conversion devices NiO x constitutes the photoelectroactive cathode (He et al. 2000). The main features of the NiO x electrodes for p-type DSCs (p-DSCs) are the mesoporosity, the electrical connectivity between oxide nanoparticles, the large surface area, the optical neutrality and the capability of being efficaciously sensitized by NIR/vis light absorbers (He et al. 1999, 2000; Vera et al. 2005; Awais et al. 2014, 2015; Gibson et al. 2013). NiO x for p-DSC purposes has been prepared in a variety of ways that differ for the nature of the precursors, procedure of preparation/deposition and thermal treatment (Dini et al. 2015). The photoelectrochemical properties of the resulting NiO x films were dependent on the method of preparation and in a series of recent works we demonstrated the feasibility of a new scalable method of deposition and procedure of sintering for the preparation of NiO x thin films which displayed very promising performances in p-DSC devices (Sheehan et al. 2015; Awais et al. 2014, 2015; Gibson et al. 2013). In fact, the combination of spray deposition and microwave plasma sintering (Awais et al. 2011) afforded NiO x photocathodes that gave efficiencies in the order of 0.12 % when P1 was the sensitizer (Gibson et al. 2013). In these studies we defined also new indirect criteria for the evaluation of NiO x electrode performance through the correlation between the redox properties of bare NiO x in a three electrode cell and the photoelectrochemical properties of sensitized NiO x in a two-electrode cell when a redox couple was present in the electrolyte (Sheehan et al. 2015; Awais et al. 2015; Gibson et al. 2013). In doing so, the electrochemical processes based on electroactive NiO x and those based on the redox shuttle could be distinguished (Sheehan et al. 2015). Moreover, a mechanism of electrochemical switching could be verified with the occurrence of the recombination hole/reduced form of redox shuttle following the electrochemical injection of holes in NiO x electrodes (Sheehan et al. 2015). Beside electrolyte composition, another factor controlling the electrochemical processes at NiO x electrodes in DSCs is the nature of the supporting conductive substrate on which NiO x coatings are deposited (Awais et al. 2015). In DSCs the supporting substrate must be transparent in order to warrant the transmission of light to the photoactive sensitized electrode. Another requirement of the transparent conductive substrate is its capability of transferring charge between NiO x and the substrate itself for charge collection in the external circuit. The choices of the transparent conductive substrates for the support of NiO x thin film electrodes for DSCs purposes are confined usually to indium-doped tin oxide (ITO) (Awais et al. 2013, 2015), fluorine-doped tin oxide (FTO) (Sheehan et al. 2015) and doped ZnO (Rousset et al. 2011). In the past, the influence of the nature of the substrate on the electrochemical properties of NiO x for DSCs has been analyzed only in the case of ITO (Awais et al. 2013, 2015). Charge trapping phenomena with irreversible features were verified in ITO substrate when this was cathodically polarized (Awais et al. 2013, 2015). For this reason the choice of ITO as supporting substrate of NiO x photocathodes for DSCs should be generally avoided or considered very carefully depending on the range of working potential. Since the study of the electrochemical properties of FTO substrate in relation with the redox and photoelectrochemical properties of NiO x coating has never been attempted for p-DSCs purposes, the main motivation of the present work is to analyze for the first time the influence of the nature of FTO substrate (Granqvist 2007; Švegl et al. 2012; Nattestad et al. 2010; Powar et al. 2013) on the electrochemical properties of nanostructured NiO x coatings deposited onto FTO (Gibson et al. 2013; Novelli et al. 2015; Bode et al. 1966; Lyons and Brandon 2008) via the two scalable methods of conventional sintering (CS) and microwave assisted plasma sintering (RDS) of preformed metal oxide nanoparticles (diameter <40 nm) (Awais et al. 2011; Sheehan et al. 2015). CS and RDS NiO x samples were spray deposited onto transparent conducting oxide FTO to carry out the electrochemical and photoelectrochemical characterization of bare and dye-sensitised mesoporous NiO x in non aqueous electrolyte. Both CS and RDS samples were sensitised with erythrosin B (ERY), i.e. a benchmark sensitizer for p-type DSCs (p-DSCs) (He et al. 1999, 2000; Vera et al. 2005; Awais et al. 2014, 2015; Gibson et al. 2013). The study has involved also the electrochemical characterization of uncoated FTO utilizing the same set of electrolytes used for the electrochemical/photoelectrochemical characterization of NiO x coatings. In particular, we have considered the process of electrochemical oxidation of CS and RDS NiO x in non aqueous electrolyte with various supporting electrolytes. We have also analysed the process of electrochemical reduction of nickel oxide samples in presence of iodine as redox species (O’Regan and Grätzel 1991; Boschloo and Hagfeldt 2009; Hagfeldt et al. 2010). The p-DSCs with the RDS NiO x cathodes sensitized with ERY and Fast Green (Perera et al. 2003) colorants have been characterized.
Deposition of NiO x coatings
Mesoporous NiO x layers (thickness, l, varying in the range 0.4 ≤ l < 6 μm) were deposited by spraying onto FTO a suspension of NiO nanoparticles with diameter d < 50 nm (from Aldrich-Sigma) dispersed in alcoholic medium and then sintered with two different procedures: (1) conventional sintering (CS) (Awais et al. 2013); (2) rapid discharge sintering (RDS) (Awais et al. 2011). The maximum temperature of sintering was 450 °C in both CS and RDS procedures. Spray deposition of NiO x nanoparticles was conducted on FTO substrate at room temperature. FTO-covered glass panels were purchased from Solaronix (TCO22-7). They were square-shaped and had a total area of 25 cm2. The description of the experimental setup for spraying the suspension of nickel oxide nanopowder has been reported by Halme et al. (2006). In the alcoholic dispersion the mass concentration of nickel oxide nanopowder was 20 mg mL−1 (medium: 2-propanol, from Aldrich). All chemicals were used as received.
Prior the sensitization, CS and RDS NiO x films on FTO were rinsed with ethanol and heated up to 100 °C for few minutes in order to remove possible adsorbed water. At that temperature they were immersed in the solution of ERY sensitizer [0.3 mM ERY (from Sigma-Aldrich) in ethanol (from Fisher)] for sixteen hours.
RDS sample has been sensitized also with Fast Green (Perera et al. 2003) upon immersion of the electrode in 0.2 mM Fast Green in acetonitrile (dipping time: 16 h). The dipping solutions were kept at ambient temperature. After removing the electrodes from the tincture solution, the colored electrodes were thoroughly washed with pure ethanol and pure acetonitrile to remove non chemisorbed dye molecules in the case of ERY and Fast Green sensitization, respectively.
Electrochemical characterization of uncoated FTO
Similar to the electrochemical characterization we conducted previously on bare (Awais et al. 2013) uncoated FTO was employed as working electrode in a three-electrode cell and treated according to the procedure therein reported. Prior to any electrochemical test, bare FTO was kept in ultrasonic bath using isopropylic alcohol as solvent. The ultrasonic treatment lasts 30 min. Successively the ultrasonically cleaned FTO was dried in oven at 60 °C. After the cleaning treatment the FTO substrate was introduced in an Ar filled glove box. Uncoated FTO substrate was manipulated in the glove-box for cell assembly utilizing a three-electrode cell with Li rods (from Aldrich) as counter and reference electrodes (Masetti et al. 1995; Dini et al. 1996), and 0.7 M LiClO4 (from Aldrich) in anhydrous propylene carbonate (PC, from Fisher) as electrolyte. For the electrochemical characterization of FTO the potential values have been referred to the Li+/Li redox couple. The chemicals for the preparation of the electrolyte were used as received and were stored in an Ar filled glove-box (Innovative Technology, Newburyport, Massachusetts, USA). O2 and H2O content was below 10 ppm and 5 ppm, respectively. The electrochemical cell with FTO as working electrode was assembled in the Ar atmosphere of the glove-box. A supernatant Ar atmosphere was always maintained in the cell during the electrochemical experiments. The experiments of cyclic voltammetries and electrochemical impedance spectroscopy (EIS) were conducted with the CH electrochemical analyzer (model 604C, Austin, Texas, USA). EI spectra were recorded in the frequency range 5 × 10−3–1 × 105 Hz in going from the highest to the lowest frequency.
Electrochemical characterization of CS and RDS NiO x films
The electrochemical characterization of the differently sintered NiO x coatings was carried out in electrochemical cells with three-electrode configurations. Three-electrode cell configuration was the same as in case of bare FTO (vide supra) with working electrodes: glass/FTO/CS-NiO x , glass/FTO/RDS-NiO x , and the ERY-sensitized versions of both types of NiO x . In one type of three electrode configuration Li rods were used as counter and reference electrodes and the potential values were expressed relatively to the redox couple Li+/Li. The electrolyte had the same composition of the one used for the electrochemical tests of uncoated FTO.
In the second type of three-electrode configuration, the counter electrode was a Pt wire while reference was a standard calomel electrode (SCE). Nickel oxide based working electrodes were of CS and RDS types either in the bare or ERY-sensitized state. Electrolyte compositions were: (1) 0.5 M LiClO4 in PC; (2) 0.5 M TBAPF6 in PC (TBA: tetra-butyl-ammonium); (3) 0.5 M LiI in PC; (4) 0.5 M LiClO4, 0.05 M I2 in PC; (5) 0.5 M TBAPF6, 0.05 M I2 in PC. In some electrochemical experiments with the three-electrode cell we also used the non aqueous reference electrodes Ag/AgNO3 (Dini et al. 1999) and Ag/AgCl in anhydrous acetonitrile (Nattestad et al. 2010). In the two-electrode cell configuration, platinized FTO was used as counter electrode while the potential values were expressed as the difference of electrical potential built up by NiO x working and Pt/FTO counter electrodes.
Cyclic voltammetries and EIS experiments with NiO x working electrodes were conducted with the same set-up utilized for the analysis of the electrochemical properties of uncoated FTO (vide supra). In the experiments of photoelectrochemistry, the irradiation of bare and sensitized CS/RDS NiO x electrodes was realized with a halogen lamp (power, P = 50 W), using an electrochemical cell provided with optical windows (optical window area: 25 cm2).
p-type DSCs with sensitized RDS NiO x electrodes (photoelectroactive area: 5 × 5 mm2) were assembled by sealing the photocathodes and the counter electrode (platinum coated FTO) face-to-face in a sandwich configuration. Sealant was a 30 μm thick pre-cut Surlyn® thermoplastic frame with interior area of 6 × 6 mm2 having the additional function of separator. The device was filled with the electrolyte 0.5 M I2, 0.05 M LiI in acetonitrile through a pre-drilled hole in the counter electrode under reduced pressure. The hole was sealed with Surlyn® and a glass cover-slide. For the determination of the characteristic JV curves RDS NiO x coatings were masked using a 4 × 4 mm opaque frame and in all cases the cells were illuminated from the side of the NiO x working electrode (front illumination mode). The photovoltaic performance of NiO x sensitized with ERY and Fast Green was evaluated using a solar simulator with AM1.5G spectral distribution.
Results and discussion
Electrochemical properties of FTO substrate
The EIS profile of Li z SnF x Oy recorded at 2.9 V vs Li+/Li presents an incomplete semicircle at low frequency whereas the signal of the lithiated system Li w+z SnF x Oy electrochemically formed at 1.2 V vs Li+/Li (Figs. 1, 2) is characterized by a completely defined semicircle in the same range of frequencies with amplitude smaller than that of Li z SnF x Oy (Fig. 3). Following lithiation (Eq. 1), the charge transport through the Li z SnF x Oy at 2.9 V and Li w+z SnF x Oy at 1.2 V layer is of mixed nature, i.e. both ionic and electronic (Chernyak et al. 1996). Anyhow, in the frequency range here analyzed there are no clear evidences of the diffusive characteristics usually associated with Warburg elements (Ho et al. 1980). We observe an increase of the through-layer resistance R l (Ho et al. 1980) determined by the horizontal amplitude of the low frequency semicircle when the system passes from Li z SnF x Oy (56.7 kΩ) to Li w+z SnF x Oy (>100 kΩ). This trend indicates that the process of simultaneous lithium and electrons uptake in Li z SnF x Oy polarized at 1.2 V vs Li+/Li brings about the general increase of both electronic and ionic conductivity through the lithiated layer of FTO. The high frequency features associated with the capacitance built up by charge separation at the Li z SnF x Oy (or Li w+z SnF x Oy)/electrolyte interface (double layer capacitance, C DL), and the parallel charge transfer resistance (R CT ) of ionic insertion/extraction through the same interface at high frequency are not well defined. When compared to lithiated ITO (Awais et al. 2015) the corresponding values of the electrical parameters of lithiated FTO show a general diminution of the resistive terms.
Solid-state reduction of Li z SnF x Oy into Li w+z SnF x Oy represents a process of electrochemical n-doping with the formation of an accumulation layer which is expected to improves the surface-confined process of ionic charge transfer at the electrode/electrolyte interface. The resistive term R l associated with the process of charge transfer through the layer is assumed to be inversely proportional to the number of mobile charge carriers (both ionic and electronic), which are present in the layer. This accounts for the decrease of R l in passing from 2.9 to 1.2 V vs Li+/Li since the number of mobile charge carriers of both nature increases within lithiated FTO upon occurrence of the solid state reduction reported in Eq. 2.
Electrochemical properties of RDS and CS NiOx samples
The cathodic peak referring to the process Ni(III) → Ni(II) has been considered for analysis because of its better definition with respect to the associated anodic peak in the same voltammogram (Figs. 13, 14). Like unmodified bare CS, the electrochemical oxidation of ERY-sensitized CS NiO x presents the typical features of a surface confined redox process (Fig. 13), whereas the oxidation of ERY-sensitized RDS NiO x presents a linear dependence of the current density peak on the square root of scan rate (Fig. 14). The latter feature of the RDS sample indicates that its ERY-sensitised version undergoes an oxidation process which is diffusion controlled rather than surface confined (Bard and Faulkner 2001). A possible explanation for such a difference could be the growth of a thin film of ERY on the surface of RDS NiO x , whereas sensitisation of CS NiO x produces solely a monolayer (or sub-monolayer)of dye on the surface of CS NiO x . This is explainable if we assume that the number of anchored molecules of ERY is directly proportional to the number of the electroactive surface sites which constitute the actual sites of dye anchoring on the surface of nickel oxide. Pristine RDS sample is characterised by the presence of a larger number of Ni(III) surface sites states in comparison to CS NiO x as proved by XPS experiments (Gibson et al. 2013) and by the electrochemical measurements here reported (vide supra). As a consequence of that, it is expected that a larger number of dye molecules gets anchored on the surface of RDS with respect to CS.
Photoelectrochemical properties of RDS NiOx with different electrolytes
In this section we present a series of voltammetry experiments conducted in anhydrous propylene carbonate with different supporting electrolytes (LiClO4, TBAPF6) at the concentration of 0.5 mol per litre. The working electrode was a thin film of RDS-NiO x (either bare or in the ERY sensitized state), a Pt wire was the counter electrode, and a standard calomel electrode (SCE) was taken as reference electrode. The very fast kinetics of electron transfer at Pt electrodes renders the kinetics of the overall electrochemical reaction controlled exclusively by the working electrode made of semiconducting NiO x . The current profiles have been determined either in the dark or under illumination with AM 1.5 Solar Simulator.
In Fig. 22 the effect of light on the electrochemical processes of bare NiO x (oxidation at about 0.25 V vs SCE, and reduction (Passerini and Scrosati 1994) at −0.9 V vs SCE) is shown. We observe that light does not alter considerably the kinetics of bare NiO x based processes when LiClO4 is the supporting electrolyte. Upon sensitization with ERY there is the introduction of a broad peak of reduction at applied potential values comprised between 0 and −0.5 V vs SCE (Fig. 23). This signal has to be ascribed to the electroactivity of the ERY film (Awais et al. 2013) in the configuration of thick layer when it is anchored on RDS-NiO x (vide supra). The main consequence of that is the capability of ERY film of displaying capacitive effects (Awais et al. 2013). When ERY-RDS NiO x is illuminated the addition of iodine I2 at the concentration of 0.05 M introduces a new broad peak of reduction within the potential range −0.4 < E appl < 0.15 V vs SCE. This additional peak is ascribed to the reduction of I2 (Fig. 24).
Voltammograms of bare RDS-NiO x with TBAPF6 as supporting electrolyte in dark and illuminated conditions are shown in Figs. 25 and 26, respectively. Like the case of LiClO4 based electrolytes (Figs. 23, 24), the presence of I2 introduces a broad peak of reduction the onset of which is located at about 0.3 V vs SCE. The condition of illumination does not seem to affect considerably the kinetic of the process of I2 reduction at bare RDS-NiO x when TBAPF6 is the supporting electrolyte. Upon ERY sensitization of RDS-NiO x the voltammograms recorded in dark (Fig. 27) and illuminated (Fig. 28) conditions present features that resemble the profiles of bare NiO x when the electrolyte is the same (Figs. 25, 26). Than main difference between bare and ERY-sensitized RDS-NiO x is the increase of the cathodic current associated with the process of I2 reduction when ERY-sensitized RDS-NiO x is illuminated. Despite the finite thickness of the sensitizer layer, the system ERY-sensitized RDS-NiO x is capable to photoreduce I2 in an effective way.
Characteristic curves of the p-DSCs with RDS NiOx photocathodes
The electroactivity of two differently prepared NiO x samples (CS and RDS) in the configuration of thin films has been verified for the solid state oxidation reaction Ni(II) → Ni(III) and the reduction process NiO x + n e − + n Li+ → Li n NiO x . CS and RDS NiO x showed similar electrochemical behaviours with RDS displaying larger current densities of oxidation and possessing a higher number of Ni(III) surface sites with respect to CS. Both bare oxide samples undergo surface-confined oxidation as proved by the linear relationship between current peaks and scan rate. Upon sensitisation with ERY colorant Ni(II) oxidation is no longer surface–confined but becomes diffusion controlled in the sole case of RDS. This has been explained in terms of a larger surface concentration of dye molecules on the RDS surface with respect to CS, with the formation of a finite thickness film of dye (and not a monolayer) onto sensitized RDS. This conclusion has been confirmed also through the analysis of the electrochemical impedance spectra. The electrochemical properties of RDS NiO x have been characterized in presence of the redox species I2 in the electrolyte. In this last series of experiments the potential was applied within the typical range of iodine reduction. We could distinguish the redox processes based on the solid state electroactivity of NiO x and those based on iodine electrolyte. Moreover, we found out that the photocurrent of ERY-sensitised RDS was cathodic when iodine represented the redox active species. This confirmed the p-type character of the ERY sensitised oxide. RDS samples were also employed as photoactive cathodes in p-DSC devices. The comparison of the p-DSCs characteristic curves with ERY and Fast Green sensitizers showed a more effective photoelectrochemical performance of the device with ERY dye-sensitizer in terms of conversion efficiency and cyclability.
On behalf of all co-authors I declare that all authors of this paper have equally contributed to the realization of the work presented in the manuscript. All authors read and approved the final manuscript.
Compliance with ethical guidelines
Competing interests On behalf of all co-authors I, the corresponding author, state herewith that none of the authors contributing in the present manuscript have competing interests in it.
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